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Agustus 2022 Reliability & Maintenance Technical & Engineering Yogyakarta

Maintenance and Spare Part Management

TUJUAN

• Menentukan laju kegagalan sebuah system/ mesin, sehingga dapat dilihat karakteristik kebutuhan spare part mesin tersebut
• Merencanakan kebutuhan spare part sebagai dampak dari kegiatan maintenance

OUTLINE MATERI

1. MAINTENANCE

• Maintenance objectives
• Reliability based maintenance
• Machinery failure
• Measuring reliability
• MTBF and failure Rate
• Dependability, Maintenance performance indicator
• Maintenance with HSE and cost effectiveness
• Maintenance Economic
• Strategic maintenance (Maintenance equipment selection).

2. Fundamental maintenance activity

3. Maintenance planning activity

• Quality environment system
• Preventive Maintenance
• PM setup interval maintenance
• Predictive maintenance
• Condition monitoring
• Reliability centered maintenance and Failure analysis

4. Maintenance organization

• Maintenance load versus man powers
• Organizing maintenance

5. Maintenance work planning

• What is quality maintenance planning
• Standards of maintenance
• Planning maintenance step by step

6. Maintenance system information

• Structuring maintenance data base
• Maintenance resource organizing
• Maintenance Work Order
• Maintenance record and documentation

7. Maintenance scheduling and inventory

• Maintenance scheduling and resources management
• Inventory management and Spare parts management

8. Maintenance budgeting

• Optimizing maintenance cost

9. Maintenance and Safety aspects

• Risk reduction by maintenance
• Safety concept and implementation

10. Maintenance resources and Corporate culture (Human factors in maintenance)

11. SPARE PART MANAGEMENT

• Selective Control and Stock Level
• Spare Information System
• Aspect of High Inventories
• Cost Reduction Approach to Spares

12. Categorization of Spares

13. Cost Consideration

14. Choice of Equipment

15. Inventory Charges

16. Stock-out Cost

17. Techniques of Cost Reduction

• MUSIC-3D of Spares (Multi Unit Spares Inventory Control-Three Dimensional Approach)

18. ABC Analysis

19. Vein-Ved Analysis

20. Materials Intelligence

21. MUSIC-3C Concept

22. Advantages of MUSIC-3D

• Reliability and Quality of Spares
• Definition and Need of Reliability
• Failure Analysis
• Failure Parameters
• Bath-tub Curve
• Inspection Methods
• Spare part procurement
• Right Quantity, Right Time, Right Price, Right Quality, Right Source
• Aspect of Right Contracts
• Right Place of Delivery / Transportation
• Right Systems

23. Multi-echelon Spares Inventory

24. Management of Obsolete Spares

25. Inventory Control of Spare Parts

26. Rotable and Overhauling Spares

27. Maintenance Spare Parts

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation

FACILITY

Training Kit

Handout

Certificate

Lunch + 2 X Coffee Break

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